Laser Cleaning Epoxy

Laser Cleaning Epoxy

Laser cleaning epoxy: Efficient removal of epoxy in a short time without affecting the surface, no noise and dust, no pollution to the environment, very safe; better control of cleaning depth and cleaning range, avoiding waste of materials and damage; relatively low cost, suitable for mass production.

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Laser Cleaning Epoxy (use pulse laser cleaning machine)

 

 

How Does Epoxy Laser Cleaning Work?
Epoxy laser cleaning consists in first vaporizing the epoxy coating or painting on a metal part. The metal surface is then laser cleaned and ready for the next steps of the manufacturing process.

 

An optimized laser cleaning process outperforms other epoxy removal methods. The micron-level precision of the laser beam allows for a precise and repeatable process that delivers a clean surface. The laser beam is generated by electricity and does not require any chemicals, nor does it produce waste, making it a promising green technology for coating removal.

 

 

Which Laser Type Should be Used?

Pulsed laser are ideal for removing epoxy from metals because they can achieve the high energy levels required to ablate epoxy. Adjusting the laser's pulse duration and repetition rate can optimize the laser ablation of epoxy.

 

The Gaussian-beam pulse laser cleaning machine used in the video below.

 

 

 

Product Specifications

2

5

4

6

Model

QYCL-FP200

QYCL-FP300

Average laser power (w)

200

300

Type of laser source

Pulse laser

Output fiber type

QCS

Single pulse energy (mJ)

1.8

Central wavelength (nm)

1060~1070

Rated power (w)

800

1100

Power adjustment range (%)

10~100

Focal distance (mm)

160/210/330/420 (optional)

Cooling method

Air Cooling

Fiber length (m)

5

Weight of machine (kg)

19±2

Dimension of machine (mm)

500 * 438 * 302

Working temperature (℃)

0~40

Voltage (V)

220

 

 

Advantages of Laser Cleaning

  • High Efficiency:

Laser cleaning is more efficient than traditional methods, such as mechanical grinding, significantly reducing cleaning time.

 

  • Non-Destructive:

Laser cleaning allows precise control of the cleaning area and depth, avoiding damage to the substrate.

 

  • Eco-friendly:

The laser cleaning process produces no chemical solvents, eliminating environmental pollution.

 

  • Wide Applicability:

Laser cleaning can be applied to workpieces of various shapes and sizes, including electronic components and metal surfaces.

 

 

Sample Display

epoxy

 

 

Applications of Laser Cleaning Machine

Industrial Manufacturing: Safeguarding Precision Production. Laser cleaning can effectively remove contaminants such as oxides, oil stains, and welding slag from metal surfaces, improving surface cleanliness and subsequent processing quality. In mold cleaning, it can quickly remove contaminants such as plastic melt and release agents from the mold surface, restoring the mold to its original state and avoiding the loss of mold precision that can occur with traditional cleaning methods.

 

Automotive Manufacturing: "Precision Craftsmen" Forging Perfect Cores. Within the automotive manufacturing industry chain, laser cleaning can be used to remove oil and impurities from the surfaces of components such as engine blocks, crankshafts, and connecting rods, improving assembly accuracy and performance. Laser cleaning also plays a vital role in local body repairs and removing stubborn stains.

 

Aerospace: Crafting the Wings of Spacecraft. Laser cleaning can be used to remove oxide layers and oil stains from the surfaces of metal aircraft components, such as wing frames and fuselage beams. Furthermore, in aircraft engine manufacturing and maintenance, it can effectively remove carbon deposits and combustion residues from core components such as turbine blades and combustion chambers, providing solid support for the safe and efficient operation of aerospace vehicles.

 

Precision Manufacturing: Serving as the "Guardian Angel" of Precision Components. In semiconductor manufacturing, laser cleaning can be used to remove tiny particles and contaminants from wafer surfaces, improving product yield and reliability. For precision parts requiring high-precision machining, laser cleaning ensures thorough surface cleanliness, meeting stringent processing requirements.

 

Cultural Relics Conservation: Revitalizing Historical Sites. In the field of cultural relics preservation, laser cleaning can remove oxides and sediment from the surfaces of metal artifacts, restoring the artifacts to their original appearance while minimizing damage. Laser cleaning also provides an effective solution for stains and mold on stone artifacts.

 

 

FAQ

01: I do not know about this machine, is it suitable for me to clean my work piece ?
A: We will help you and give you the suggestion, you can share us what material of your work piece and what impurity will you clean and the impurity thickness.

02: When I got this machine, but I don't know how to use it. What should I do?
A: It is very easy to operation. We will send operation video and manual for the machine. Our engineer will do training online. If needed, we can send our engineer to your site for training or you can send the operator to our factory for training.

 

03:What is the run time on the machine? Can I run it on full power for extended periods?
The life of the laser cleaning machine is 100,000 hours, and the single continuous running time is measured by ourselves and the customer is running for 24 hours with full power.Higher single continuous run times have not been measured.

04: What's package, will it protect the products ?
A: We have 3 layers package. For the outside, we adopt wooden cases free of fumigation. In the middle, the machine is covered by foam, to protect the machine from shaking. For the inside layer, the machine is covered by waterproof plastic film.

05:What's delivery time?
A: Commonly, the lead time is within 7-15 working days after receiving the payment.

06: How is the shipping method ?
A: As per your actual address, we can effect shipment by sea, by air, by truck or railway. Also we can send the machine to your office as per your requirement.

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