Six-axis Intelligent Control Robot Laser Cleaning Platform

In the context of Industry 4.0 and smart manufacturing, traditional cleaning methods are highly polluting, inefficient, and prone to damaging workpieces. Laser cleaning, as a green, non-contact process, is an ideal alternative.

However, existing laser cleaning equipment mostly uses traditional robots or gantry structures, which suffer from problems such as bulkiness, complex programming, and difficulties in human-machine collaboration. This makes it difficult to adapt to flexible production of multiple varieties in small batches, and also hinders its flexible application in confined spaces or complex scenarios requiring human-machine cooperation.

The Six-axis Intelligent Control Robot Laser Cleaning Platform is a dexterous collaborative robot laser cleaning platform developed by our company. It possesses independent intellectual property rights and enables human-robot collaborative operation, and its application verification in typical flexible scenarios has been completed.

The core principle of this platform can be summarized as follows: a robot with "fine tactile senses" controls a "precision laser blade" to execute cleaning tasks on three-dimensional curved surfaces using the optimal strategy. Its "six-axis intelligent control" is key to achieving high-quality, adaptive cleaning.
 

At its core is the six-axis intelligent control collaborative robot, a dexterous laser cleaning platform. It combines the advantages of robot safety, flexibility, and ease of deployment with the precision and environmental friendliness of laser cleaning, greatly expanding the application boundaries of laser cleaning technology and providing a revolutionary solution for high-end manufacturing, production line maintenance, and specialized fields.

1. High-Degree-of-Freedom Motion Control: Employs an industrial-grade six-axis collaborative robot with flexible spatial movement capabilities, enabling the cleaning of complex curved surfaces, deep holes, narrow crevices, and other areas inaccessible by traditional methods.

2. Non-Contact Cleaning: Laser beams irradiate the workpiece surface, instantly vaporizing or peeling away contaminants (rust, paint, oil, etc.) without physical contact, thus avoiding damage to the substrate.

3. Precision Laser Control System: Equipped with an adjustable pulse/continuous fiber laser, allowing precise adjustment of energy, frequency, and spot size to adapt to different materials (metals, composite materials, etc.) and types of contaminants.

4. Intelligent Process Integration: It integrates 6D drag-and-drop with cleaning processes to identify stained areas in real time and achieve "adaptive cleaning".

5. Eco-friendly and Consumable-Free: Requires no chemical solvents, abrasives, or media, reducing waste disposal costs and meeting green manufacturing standards.

6. Modular Design: Supports expansion modules such as multi-axis positioners, conveyor lines, and dust removal systems, adapting to automated production line integration.

1. Ultra-high Cleaning Precision and Consistency: The laser can be precisely focused to a micron-level spot, achieving selective cleaning while preserving the integrity of the substrate. The cleaning uniformity is far superior to sandblasting or chemical methods.

2. Non-destructive to Substrate and Extended Lifespan: Non-contact cleaning with a small heat-affected zone avoids deformation, scratches, or residual stress that can occur with traditional cleaning methods, making it particularly suitable for the restoration of precision parts and cultural relics.

3. High Efficiency Automation and Low Labor Costs: The robot path is not only programmable but also equipped with a 6D mouse, supporting offline programming and manual touch teaching. This enables continuous operation on large areas or batches of workpieces, significantly improving efficiency (several times to tens of times faster than manual cleaning).

4. Safety and Ease of Operation: The enclosed workstation is equipped with safety warning lights. Laser energy is transmitted through fiber optics, and the robot is maneuvered flexibly, reducing human contact with hazardous areas or harmful substances.

5. Long-Term Economic Efficiency: Although the initial investment is higher, the lack of consumables, low maintenance, and the long lifespan of the laser source (up to 100,000 hours) make its overall cost lower than traditional processes in the long run.

7.Environmental Adaptability: The ingenious mechanical design and laser cleaning achieve a perfect combination of space and can be used in various confined environments and special scenarios such as cleanrooms. The addition of industrial air conditioning increases equipment stability and reduces failures.

1. Robot and Motion Control Parameters:

2. Laser Cleaning Performance Parameters:

3. Intelligent System Parameters:

4. Overall Machine and Safety Specifications:

• Customized cleaning processes tailored to your specific workpieces and stain types.
• Comprehensive technical training and process debugging to ensure rapid deployment.
• Professional after-sales and remote diagnostic services to guarantee long-term stable equipment operation.

Q1: Does this equipment require a dedicated dust collection system?

A: If needed, we will configure suitable dust collection equipment for you to ensure a clean working environment.

Q2: Does it support flexible production of small batches and multiple product varieties?

A: It supports quick parameter switching, suitable for flexible cleaning tasks.

Q3: Do operators need to have a background in laser or robotics?

A: No. We provide a graphical user interface; ordinary workers can operate it after training.

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