Robotic Lithium Battery Shell Laser Cleaning Workstation

The lithium battery shell laser cleaning workstation adopts an integrated H-shaped frame, and the robot positioner is installed on the middle beam of the frame. The positioner adopts a double-opposing positioner layout, and the positioner is a flip positioner. It uses an adjustable tooling frame with a length clearance of 3080mm, which can cover the cleaning of 2200*1800mm products.

The outside of the equipment is equipped with a safety guardrail and a safety grating. After manual loading is completed, the equipment can only be operated after the personnel have walked out of the grating range, ensuring the safety of equipment operation.

The lithium battery shell laser cleaning workstation system equipment mainly includes: customized industrial robot system, precision double-support positioner, QY-FP200 pulse laser cleaning machine, shell locking tooling, robot base, QY-FC200 series cleaning head and cleaning head fixing tooling, electrical control cabinet, dust collection system (optional), safety guardrail and safety grating, etc.

 Equipment Layout

Equipment Size Top View

 Equipment Dimensions Left View

• Non-contact, zero-damage: Laser energy precisely targets contaminants (oil, dust, oxides, mold release agents, etc.) on the casing surface, completely avoiding scratches and deformation caused by physical contact. This perfectly protects the casing integrity and ensures battery safety and performance.

• Clean and residue-free: Laser cleaning instantly vaporizes or peels off contaminants, thoroughly removing micron-sized residues to achieve extremely high cleanliness standards (e.g., higher dyne values). This significantly improves the yield and reliability of subsequent processes (e.g., welding, bonding, and encapsulation).

• Green and Environmentally Friendly, Safe and Worry-Free:

1. No Chemical Pollution: Completely eliminates VOC emissions and harmful waste liquid treatment issues, creating a green factory.

2. Controllable Dust: Integrates a high-efficiency dust removal system to effectively collect and treat trace aerosols generated during the cleaning process, ensuring a clean working environment and employee health.

• High Automation and Intelligence:

1. Flexible Integration: Easily integrates into automated production lines (robotic loading and unloading, conveyor belt docking) to achieve unmanned operation.
2. Intelligent Control: Equipped with an advanced vision positioning system, it can accurately identify the workpiece position and cleaning area; digitally manage process parameters to ensure consistent cleaning results.
3. Process Traceability: Records cleaning process parameters to meet quality traceability requirements.

• Improve product quality: Clean surface = higher welding/bonding yield = more reliable battery safety and performance.
• Reduce overall costs: Save consumables, energy consumption, waste liquid treatment and labor costs, and quickly recover investment.
• Accelerate production rhythm: Meet the needs of high-speed production lines and improve overall production capacity.
• Enhance process stability: Digital and automated control eliminates interference from human factors and ensures batch consistency.

• Cleaning of lithium battery cell shell before welding
• Cleaning of battery module/PACK shell before assembly
• Cleaning of battery shell repair/refurbishment

The lithium battery shell laser cleaning workstation is not only an upgrade of the cleaning equipment, but also a key step towards efficient, intelligent and green lithium battery manufacturing!

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