Tire Mold Laser Cleaning System
There are various cleaning methods in the traditional cleaning industry, most of which use chemical agents and mechanical methods for cleaning. Today, as my country's environmental protection laws and regulations are becoming more and more stringent, and people's awareness of environmental...
Product Description
Non-standard automatic tire mold offline laser cleaning system equipment is an automatic equipment specially used for cleaning tire molds. It adopts laser cleaning technology, which can quickly and efficiently clean off the dirt, oil and corrosion substances on the surface without damaging the surface of the tire mold, so as to maintain the good surface quality and functional performance of the mold.
The equipment consists of four parts: double-speed chain assembly line, side shifting and cutting machine, horizontal rotary positioner, laser cleaning system, electrical control system and robot control system and other software organically combined to complete the grinding and polishing of tire molds.
Product Features
1. Intelligent integrated design
Mobile intelligent platform: integrated mobile vehicle system, integrated laser radar obstacle detection and obstacle avoidance function.
2. Precision control
- Three-dimensional machine vision positioning: automatic identification of mold type, precise positioning of pattern block center, suitable for all-steel/semi-steel, lifting/flipping and other types of vulcanizers.
- Six-axis cleaning system: six-joint robot, multi-angle coverage of complex curved surfaces (such as snow tire patterns), no cleaning dead angle.
3. Green and efficient cleaning
- Zero-contact non-destructive cleaning: laser selectively removes pollutants such as sulfides and silicone oil, avoids mold wear caused by sandblasting, and extends mold life by more than 30%.
- Synchronous smoke treatment: It has an environmental protection device to collect and purify the cleaning smoke in real time, which meets industrial safety standards.
Product advantages
| Laser Cleaning | Traditional Sandblasting Cleaning | |
| Risk of mold damage | Zero contact and no wear | High-frequency impact causes slight surface damage |
| Energy consumption and consumables cost | Only electricity, no consumables | Abrasive + equipment loss, high cost |
| Environmental protection | No dust or noise, smoke and dust are purified simultaneously | Dust pollution, professional protection required |
| Degree of automation | Fully automatic path planning, one-button operation | Manual handling + segmented operation |
Core application scenarios
1. Online cleaning of tire production lines
Complete mold cleaning directly at the vulcanizer station, reduce downtime by 70%, and increase annual tire production by 15%-20%
2. High-precision mold maintenance
Compatible with complex structures to avoid residue blockage caused by dry ice cleaning.
3. Tire retreading pretreatment
Laser roughening of the tread to evenly generate micron-level pits to enhance the vulcanization bonding of the retreaded tread.
Company Profile
Shandong Qiangyuan Laser Of Sdiit Ltd. is a national high-tech enterprise, relying on the technical resources of Laser Research Institute of Shandong Academy of Sciences and Shandong Industrial Technology Research Institute, focusing on the research and development and manufacturing of laser cleaning/welding equipment. The company has a multidisciplinary team led by a PhD, has more than 50 core independent intellectual property rights, its products have passed ISO safety certification, and its services cover more than 100 tire companies around the world.
FAQ
Q1. Is it necessary to cool the mold before cleaning?
A: No need to cool! This system supports direct cleaning of high-temperature molds, reducing the traditional cooling waiting time by 4-6 hours.
Q2. What is the impact on the mold life?
A: Laser is a non-contact cleaning method, the energy is precisely controllable, and mechanical wear is avoided. The actual mold life cycle is extended by 2-3 times.
Q3. Is it compatible with molds of different sizes?
A: Supports customized cleaning solutions, standard models cover Φ1300mm molds (full steel/semi-steel), and larger sizes can be customized and expanded.
Hot Tags: Tire Mold Laser Cleaning System, China, suppliers, manufacturers, factory, customized, price, Mobile Laser Cleaning, Tire Mold Laser Cleaning, Industrial Mobile Laser Cleaning, Laser Cleaning Platform, Laser Cleaning Tire Mold, Magnet Laser Cleaning
Send Inquiry
