Pulse Laser Oil Pipeline Rust Stain Removal
The flat-top laser cleaning machine is a device that uses high-energy laser beams to clean the surface. It uses a tunable laser as the light source, and irradiates the surface with a high-intensity laser beam, so that the surface attachments (such as oil, dust, etc.) are instantly evaporated, crushed or thermally decomposed, so as to achieve the purpose of cleaning.
Product Description
In laser cleaning, a high-energy laser beam is used to ablate – break molecular bonds and vaporize – unwanted material, be it contaminants or coatings on a surface. The technology can effectively remove corrosion, coatings, paint, and other substances without damaging the underlying substrate. This process is non-contact, controlled, and precise, allowing for the selective removal of unwanted layers.
Laser cleaning is becoming widely adopted as professionals in various industries discover the benefits of this technology. SDQY Laser designs laser cleaning tools in-house, offering its clients turnkey and custom-tailored solutions that replace outdated and harmful industrial cleaning processes.
Product Parameters
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Model |
QYCL-FP200A |
QYCL-FP300A |
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Average laser power (w) |
200 |
300 |
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Output method |
QCS |
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Type of laser source |
Pulsed fiber laser |
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Single pulse energy (mj) |
15 |
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Weight of hand-held head (kg) |
1.5 |
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Rated power (kw) |
0.7 |
1 |
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Power adjustment range (%) |
10-100 |
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Width of scanning (mm) |
10-100 |
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Focal length (mm) |
160/254/330/420 (optional) |
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Central wavelength (nm) |
1060~1070 |
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Cooling method |
Air cooled |
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Fiber length (m) |
5m |
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Dimension of machine (mm) |
500*438*302 |
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Weight of machine (kg) |
19±2 |
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Power supply (V) |
220 |
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Product Advantages
- Precision Cleaning:
Laser energy can be precisely controlled, enabling precise cleaning of tiny particles and complex structures without damaging the substrate.
- Environmentally Friendly and Safe:
Laser cleaning eliminates the need for chemical solvents, avoiding chemical contamination and potentially harming operators, making it a green and environmentally friendly cleaning method.
- Wide Application:
Pulsed laser cleaning systems can be used on a variety of materials, including metal, wood, and composite materials, and can clean large surfaces or small, complex shapes.
- Contactless Cleaning:
Laser cleaning is a non-contact cleaning method that avoids mechanical damage to the workpiece, making it particularly suitable for cleaning precision parts.
- Easy to Operate:
The ergonomically designed handheld cleaning head and user-friendly interface make it easy for operators to use and reduce labor intensity.
Product Application
- Rust Removal: Removes rust, oxides, and other substances from metal surfaces.
- Paint Removal: Removes paint, coatings, and other substances from metal surfaces.
- Degreasing: Removes grease, oil, and other substances from metal surfaces.
- Post-weld Treatment: Removes oxides, residue, and other substances generated by welding.
- Mold Cleaning: Removes residue from mold surfaces to improve mold life and product quality.
- Automotive Manufacturing: Cleans car bodies, parts, and other components to improve coating adhesion.
- Rail Transportation: Cleans train bogies and car bodies.
- Aerospace: Cleans aircraft parts.
- Electronic Micromachining: Cleans dirt and oxide layers from electronic components.
- Cultural Relic Cleaning: Cleans dirt and protects cultural relics.
- Precision Parts Cleaning: Cleans grease, dirt, and other substances from precision parts.
- Pipeline Maintenance and Cleaning: Removes dirt and deposits from pipe interiors.
- Food Processing: Cleans food processing equipment.
- Surface Pretreatment: Prepares for subsequent coating, bonding, and other processes.
- Surface Roughness Improvement: Modifies surface texture and improves adhesion.
Products Description
Chemical Treatment vs. Laser Cleaning
In contrast to chemical treatment, laser cleaning tools are eco-friendly, operator-safe, and effective on a variety of surfaces. Many chemical cleaners are coating-specific and require time for dilution and application. Moreover, these often contain toxic substances that, when released, can harm ecosystems. Improper handling of chemicals can lead to accidents, such as spills or chemical burns. Chemical treatment requires continuous use of consumables, rigorous protective measures, post-process cleanup, and proper waste management.
Dry Ice Blasting vs. Laser Cleaning
Compared to dry ice blasting, laser cleaning is more versatile for various surfaces and does not come in tow with the ongoing operational costs associated with dry ice. Dry ice blasting has not proved effective on all surfaces or resistant contaminants. Furthermore, while dry ice is made from recycled carbon dioxide and is said to have no contribution to greenhouse gas emissions, cleaning with dry ice, as well as some dry ice production processes, release CO2 back into the air. Safety concerns include the risk of cold burns and operator exposure to CO2 gas buildup in enclosed spaces.
Sandblasting vs. Laser Cleaning
The accuracy laser cleaning offers is far superior to that of sandblasting. Yet the main downside of sandblasting lies in health risks associated with inhaling harmful airborne particles, which can lead to serious respiratory issues. Despite regulations aimed at minimizing exposure, many workers in industries like construction and mining remain at risk, with thousands of deaths linked to silicosis in the U.S. alone. Furthermore, sandblasting generates waste that can include harmful dust, complicating disposal and increasing environmental impact.
FAQ
1. Is it possible to clean the mold?
Yes, please give us your email, and we will send the video of the laser cleaning machine cleaning the mold to you.
2. Lassification of cleaning
Objects oxide layer/rusty scale/Paint, coating/Dirt, carbon layer/Others. we can provide free proofing service!
3. Is there any damage to the cleaning material?
Depends on what type you need, the pulse type has a finer cleaning effect, and the continuous type has a faster cleaning speed,Relative damage of material, pulse type is less than continuous type.
4. Language interface
Support Chinese and English, and language settings can also be set according to customer needs.
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