Gantry Laser Cleaning Tire Mold Side Plate Workstation

SDQY Laser develops a customized gantry laser cleaning device for the side plate of tire molds for customers, including a frame, which is connected with a rotating plate through an XYZ three-way moving mechanism, and a laser clamping mechanism is installed on the rotating plate, and the frame is slidingly set There is a mobile displacement mechanism that can move along the X direction, and a mold clamping mechanism is connected to the mobile displacement mechanism. This set of equipment can realize automatic all-round cleaning of the mold, and solve the problems of plastic sand splashing and instability of hand-held laser manual cleaning during the use of existing different tire mold cleaning equipment.

1. Rack,   2. XYZ three-way moving mechanism,   3. Laser clamping mechanism,   4. Moving displacement mechanism,   5. Mold clamping mechanism,   6. Linear guide rail Y,   7. Sliding seat Y,    8. Servo motor Y,    9. gantry,   10. linear guide X,   11. servo motor X,    12. fixed frame,    13.servo motor Z,    14.guide column,    15.clamping cylinder,  16. rotating plate,   17. positioning seat,  18. Laser displacement sensor,  19. Positioner,   20. Three-jaw chuck,  21. Fixed bar,  22. Ring identification plate,  23. Ball,  24. Gear Y,   25. Rack Y,    27. Linear guide Z,    28.rotating motor,  29. sliding seat X,  30. gear X,  31.fixed seat,   32.water cooler,   33.solid-state laser.

2. Non-Contact Laser Cleaning
The pulse laser removes contaminants without physically touching the mold surface. This prevents scratches, deformation, or wear, helping extend the service life of valuable tire molds.

3. Intelligent PLC Control
The machine features an intuitive PLC control system with programmable cleaning parameters. Operators can save multiple cleaning recipes for different mold types, enabling fast switching between production tasks.

4. Automatic Positioning & High Repeatability
Servo-driven motion control ensures excellent positioning accuracy and repeatability, allowing the system to clean complex mold geometries with outstanding consistency.

5. Eco-Friendly Operation
Laser cleaning requires no chemicals, abrasive media, or water. It significantly reduces waste disposal costs while creating a cleaner and safer working environment.

6. Low Maintenance Cost
The system contains very few wearable parts and requires minimal routine maintenance. Without abrasive materials or chemical consumables, operating costs remain low throughout the equipment's lifetime.

Typical Applications
The automatic gantry laser cleaning machine is suitable for a wide range of tire mold components, including:

• Tire mold side plates
• Tire tread pattern blocks
• Segmented tire molds
• Steel tire molds
• Semi-steel tire molds
• Aluminum mold components
• Rubber mold inserts
• Precision mold accessories

It is widely used by:

• Tire manufacturers
• Tire mold manufacturers
• Mold maintenance service providers
• Automotive parts suppliers
• Industrial rubber product manufacturers

SDQY LASER (Shandong Chanyan Qiangyuan Laser Technology Co., Ltd.) was established in June 2021 and is headquartered in Liaocheng, Shandong. It is a national high-tech enterprise with laser cleaning, laser welding and intelligent equipment as its core business. The company is committed to promoting the green and intelligent upgrading of industrial manufacturing through independent and innovative laser technology.

• Patent and standard leadership:

A total of 63 domestic and foreign patents have been applied for (including 25% of invention patents), and the first two laser cleaning aerospace standards in China have been formulated, laying the foundation for industry technical specifications.

• R&D platform support:

Construction of 7 major R&D platforms such as provincial key laboratories (Shandong Provincial Key Laboratory of Surface Treatment and Intelligent Equipment of Key Metal Components), municipal technology innovation centers, etc., bringing together multidisciplinary doctoral teams such as optics, mechanics, and materials science to achieve 100% independent control of core components.

🏭 Industry application and customer coverage
High-end manufacturing scene landing:
The products have passed ISO9001, CE, and FDA certifications, and are used in leading enterprises such as aerospace, rail transit, and power equipment to solve key problems such as aluminum alloy composite material processing, non-destructive cleaning of molds, and pretreatment of ultra-high voltage welding.

• Global market layout:

The equipment is exported to more than 60 countries and regions around the world, and has achieved large-scale replacement of traditional processes in the fields of tire molds, lithium battery welding, and titanium alloy high-end equipment.

Q1: Will laser cleaning damage the electroplating layer of the mold?
→ No! The 1064nm wavelength can precisely control the energy, and SGS testing has confirmed that it protects the integrity of the coating.

Q2: Is it compatible with tire molds of different brands?
→ Supports all-steel/semi-steel mainstream brand molds, and provides customized fixture solutions.

Q3: What is the maintenance cost of the equipment?
→ The life of the laser light source is > 100,000 hours, and only regular dust removal is required.

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