Laser Cleaning For Generator Sets

In the field of industrial production, mechanical equipment has been in service for a long time, and a large amount of oil, waste paint, rust, carbon deposits and other pollution layers have accumulated on the surface of parts. Generator unit maintenance is a very time-consuming and labor-intensive project. Since the large surface of the unit workpiece is extremely complex, traditional cleaning processes have many disadvantages, and the dead corners cannot be completely cleaned. Since the laser beam is extremely small, it becomes easy to clean the dead corners of complex workpieces. The laser beam is used to irradiate the surface of the workpiece to instantly peel off dirt, rust spots, particles or coatings on the surface, thereby achieving a clean process.

 

Advantages of Laser Cleaning:
1. Automated assembly line: Laser cleaning machines can be integrated with CNC machine tools or robots to implement remote control cleaning, which can realize the automation of equipment, form product assembly line operations, and intelligent operations.

2. Accurate positioning: Optical fiber transmission is used to guide the laser to make it flexible. The built-in scanning galvanometer controls the light spot to move at high speed, which facilitates non-contact cleaning of special-shaped parts, holes, grooves and other corners that are difficult to reach with traditional cleaning methods. Ground laser cleaning treatment.

 

3. No damage: A short-term impact will not heat the metal surface and will not damage the base material.

 

4. Good stability: The pulse laser used in the laser cleaning machine has a long service life, usually up to 100,000 hours, with stable quality and good reliability.

 

5. No environmental pollution: No chemical cleaning agents are required and no cleaning waste liquid is produced. The pollutant particles and gases generated during the laser cleaning process can be simply collected and purified by portable exhaust fans to avoid environmental pollution.

 

6. Low maintenance cost: There is no consumption of consumables during the use of the laser cleaning machine, and the operating cost is low. In the later period, the lenses only need to be cleaned or replaced regularly. The maintenance cost is low and it is nearly maintenance-free.

 

Compared with traditional cleaning methods, laser cleaning can achieve fully automated operation. It has the advantages of high working efficiency, low cost, no pollution to the environment, no damage to the substrate and a wide range of materials. It is fully in line with the green and environmentally friendly processing concept and is currently the most reliable and effective cleaning method. Although laser cleaning has not completely replaced traditional cleaning methods at present, as the country's awareness of environmental protection such as energy conservation and emission reduction in the manufacturing industry increases, laser cleaning will gradually enter people's lives with its unique advantages.